ROCKWILL 12kV MV Switchgear Solution: Reliable Power Control with Minimized Downtime

06/12/2025

1. Solution Overview

  • Product:​ KYN28 Indoor Metal-Clad Withdrawable Switchgear
  • Voltage:​ 3.6kV, 7.2kV, 12kV, or 24kV (Select based on system voltage)
  • Application:​ Power plant distribution, substation receiving/transmission, industrial plant power distribution, large HV motor starting.
  • Key Advantage:​ Centralized draw-out design for partial de-energization during maintenance, minimizing downtime.

​2. Core Technical Specifications

Parameter

Value

Rated Voltage (kV)

3.6 / 7.2 / 12 / 24

Rated Frequency (Hz)

50 / 60

Rated Current (A)

630 / 1250 / 1600 / 2000 / 2500 / 3150 / 4000

Rated Short-Circuit Breaking Current (kA)

20 / 25 / 31.5 / 40

Rated Short-Time Withstand Current (4s) (kA)

20 / 25 / 31.5 / 40

Power Frequency Withstand (1 min)

Dry: 34-65kV (varies by voltage)
Wet: 28-50kV (varies by voltage)

Lightning Impulse Withstand (kV)

75-125kV (varies by voltage)

Protection Class (Housing)

IP4X

Ambient Temperature

-15°C to +40°C

Max. Installation Altitude

1000m

Mechanical Life (Circuit Breaker)

VS1/VD4: 10,000 ops
VSM: 100,000 ops

​3. Key Design Features

  • Armored Compartmentalization:​ Four fully segregated metal compartments (Busbar, Breaker, Cable, Instrumentation) for enhanced safety (IEC 298 / GB 3906-91 compliant).
  • Centralized Draw-Out:​ Breaker (e.g., VD4, VS1, 3AH3) mounted on a withdrawable truck. Enables "hot" busbar maintenance without full system shutdown.
  • Modular & Flexible:​ Standard widths (800mm/1000mm) allow easy combination of functional units (incomer, feeder, metering, PT).
  • Special CT Design:​ Facilitates front-end wall-mounting and maintenance access.
  • High-Performance Components:​ Superior insulating materials & conductive elements ensure stability under fault conditions.
  • Compatibility:​ Supports major vacuum breakers (VS1, ABB VD4, Siemens 3AH3, GE VB2, ROCKWILL VSM).

​4. Physical Layout & Dimensions

(Select based on Rated Current & Configuration)

Cabinet Width (A)

Depth (B) (mm)

Height (mm)

Typical Weight (kg)

Recommended Use Case

650 mm

1400 mm

2200 mm

700

<1250A, Compound Insulation, Front Cable Access

800 mm

1500 mm

2200 mm

800

<1250A, Air Insulation, Front Cable Access

800 mm

1600 mm

2200 mm

900

<1250A, Rear Overhead Line

1000 mm

1500 mm

2200 mm

1100

​**>1250A, Front Cable Access**​

1000 mm

1600 mm

2200 mm

1200

​**>1250A, Rear Overhead Line**​

900 mm

1700 mm

2200 mm

1000

Specific config (e.g., with Siemens 3AH5)

Note:​ Height may reduce to 1660mm for 1000mm wide cabinets with rear overhead lines >1600A.

​5. Component Selection

  • Circuit Breaker Options:
    • VS1/VD4/3AH3:​ Standard choice (10k ops).
    • VSM Magnetic Actuator:​ Ultra-long life (100k ops) for frequent switching.
  • Instrumentation:​ Special CTs for front access, VTs, surge arresters, relay protection devices (overload, short-circuit, earth fault).
  • Busbars:​ Main & branch busbars rated equal to circuit current.
  • Earthing:​ Integral earthing switch.

​6. Implementation & Service

  1. Specification:​ Define voltage, current, SC rating, breaker type, and layout (front/rear cable access).
  2. Customization:​ ROCKWILL provides tailored solutions (design, assembly, testing).
  3. Installation:​ Requires stable environment (<1000m, -15°C to +40°C, <95% humidity). No corrosive gases/vibration.
  4. Commissioning:​ Functional & safety checks per IEC/GB standards.
  5. Maintenance:​ Utilize draw-out feature for partial de-energization. Minimal maintenance due to robust design.
  6. After-Sales Support:
    • Technical guidance via: ​Tel: +86 (577) 27869969
    • Email support: ​support@rockwill.com
    • Resources: ​https://www.cnrockwill.com

​7. Why Choose This Solution?​​

  • Safety:​ Segregated compartments, front-access CTs, compliance with IEC/GB/DL standards.
  • Reliability:​ High-quality components, proven design, comprehensive testing.
  • Minimal Downtime:​ Draw-out breaker enables partial maintenance without shutdown.
  • Flexibility:​ Modular design simplifies expansion/modification.
  • Global Support:​ ROCKWILL’s 20+ years of expertise and direct technical support
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