Charging Station Selection and Cost-Effective Solutions: A Comprehensive Guide

06/27/2025

Ⅰ. Charging Pile Types and Technology Selection

  1. AC vs. DC Charging Pile Comparison
    • AC Slow Charging Pile (7-22kW)
      • Applicable Scenarios:​ Homes, offices, residential communities (charging time 6-10 hours).
      • Advantages:​ Low cost (¥1,000 - ¥4,000 per unit), minimal battery damage, simple installation.
      • Limitations:​ Low power, cannot meet fast charging demands.
    • DC Fast Charging Pile (30-480kW)
      • Applicable Scenarios:​ Public charging stations, highways, commercial centers (charges to 80% in ~30 minutes).
      • Advantages:​ High power output (e.g., 120kW dual-gun pile), supports simultaneous charging of multiple vehicles.
      • Limitations:​ High cost (¥50,000 - ¥200,000 per unit), requires grid capacity expansion support.
  2. Key Performance Parameters
    • Protection Level:​ Must be ≥ IP54 (dustproof and water-resistant).
    • Safety Protection:​ Overvoltage/overcurrent/leakage/lightning protection, emergency stop function (compliant with GB/T 18487.2 standard).
    • Efficiency Requirements:​ Conversion efficiency ≥ 94%, power factor ≥ 0.98.
    • Smart Management:​ 4G connectivity, remote monitoring, APP payment (e.g., QR code/RFID card).

II. Scenario-based Selection Plan

Application Scenario

Recommended Type

Configuration Suggestions

Cost Range

Home/Private Garage

7kW Wall-mounted AC Pile

Single gun, wiring within 30m, IP54 protection

¥2,000 - ¥5,000 (incl. install)

Commercial Plaza/Parking Lot

120kW Dual-gun DC Pile

Split-type design, multi-gun power sharing, touchscreen operation

¥80,000 - ¥150,000 per unit

Bus/Logistics Center

240kW Split-type DC Pile

10-gun flexible power sharing, compatible with high-capacity batteries

¥200,000 - ¥400,000 per set

Highway Service Area

180kW+ Ultra-fast Charging Pile

Dual-gun rotary charging, rain canopy, emergency backup power

¥150,000 - ¥250,000 per unit

Selection Principles:

  • Efficiency First:​ Choose AC piles for homes; choose DC piles for public scenarios.
  • Safety & Reliability:​ Must pass CQC/CNAS certification.
  • Scalability:​ Reserve power expansion interfaces (e.g., 400kW split-type pile supports future capacity increase).

III. Implementation Key Points & Cost Optimization

  1. Power Infrastructure
    • Grid Connection:​ DC piles require 380V three-phase voltage; AC piles require 220V single-phase.
    • Capacity Expansion Cost:​ Power modification for commercial scenarios can cost ¥100,000 - ¥500,000 (incl. transformer/cables).
  2. Installation & Operation/Maintenance (O&M)
    • Wiring Specifications:​ Use cables ≥10mm² for DC piles, use 6mm² BV wire for AC piles.
    • O&M Cost:​ Annual maintenance cost is approximately 5%-10% of equipment value.
  3. Policy & Subsidies
    • Local governments provide equipment subsidies (e.g., covering up to 30% of cost) and preferential electricity tariffs for public charging stations.

IV. Future Technology Trends

  1. High Power:​ >11kW home AC piles and 480kW split-type DC piles become mainstream, adapting to 800V high-voltage platform vehicles.
  2. V2G Technology:​ Enables bidirectional power flow between vehicles and the grid, requiring charging piles to support smart scheduling protocols.
  3. Centralized Flexible Charging:​ Split-type DC piles dynamically allocate power, improving utilization (e.g., 400kW power cabinet supports flexible output to 10 charging guns).
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